Alcom Reynosa

Compressed air quality report for MD1 Assembly, MD1 Nosepiece, Compressor Rooms 1, 2, and 3

Written By: Shane Egner

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

Executive Summary

The purpose of this report is to convey the results of the compressed air quality analysis performed in Alcom’s Reynosa, Tamps facility on Wednesday October 8, 2014.

The results from the Compressed air samples are below:

Compressed air quality

 

CR1

CR2

CR3

MD1 Nosepiece

MD1 Assembly

Dew Point (°F)

39.1

37.1

48.6

40.0

33.2

Oil Mist & Particulate (mg/m^3)

0.10

0.14

0.08

<0.01

<0.02

Oil Mist (mg/m^3)

0.04

0.03

<0.01

<0.01

<0.02

Particulate (mg/m^3)

0.05

0.11

0.08

<0.01

<0.02

Water (ppmv)

1290

1165

2216

1373

835

Carbon Monoxide

<1

<1

<1

<1

<1

Total Gaseous Hydrocarbons including

22.6

2.7

3.1

5.1

3.0

Methane (ppmv)

 

 

 

 

 

 

 

 

 

 

 

Methane (ppmv)

2.00

2.00

1.90

1.90

1.80

Carbon Dioxide (ppmv)

773

403

397

427

397

Halogenated Hydrocarbons (ppmv)

<1

<1

<1

<1

<1

 

 

 

 

 

 

Compressed air class by parameter

 

 

CR1

CR2

CR3

MD1 Nosepiece

MD1 Assembly

 

Dew Point

5

5

6

5

4

 

Oil Mist

2

2

2

1

2

 

Particulate**

N/A

N/A

N/A

N/A

N/A

**Particulate measured by concentration and not by particle size

2

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

1: Methodology

Compressed air sampling device

The compressed air was sampled using the TRI air sampling device in the photo to the right. The device is used for sampling particulate, oil mist, dew point, and hydrocarbon content.

CR1: The sample taken at compressor room 1 was taken in the header between the compressed air supply system and the entrance to the distribution loop.

CR2: The sample taken at compressor room 2 was taken in the header between the compressed air supply system and the entrance to the distribution loop.

CR3: The sample taken at compressor room 3 was taken in the header between the compressed air supply system and the entrance to the distribution loop.

MD1 Nosepiece: The sample taken at MD1 Nosepiece was taken on the mezzanine in the moulding area after the dryer and filters and before the entrance to the paint area

MD1 Assembly: The sample taken at the MD1 Assembly area was taken at the discharge of the point of use inline filter installed in the air line feeding one of the production cells.

2: Analysis

The full results from the compressed air samples can be found at the end of the report. The dew point in the sample report represents the dew point of the compressed air at the pressure of the sample (6 PSIG). The dew point of the compressed air had to be calculated using the formula P1/P2=e1/e2 where P is compressed air pressure and e is Saturation Vapour Pressure found from the table below.

a.Dew Point – The dew point of the compressed air was in the ISO Class 4 to ISO Class 5 range. To be able to bring the dew point to a Class greater than 4 a different drying process must be used. The most common drying process to bring dew point to below the freezing point of water is through the use of a regenerative desiccant dryer. With the use of a dryer with a dew point setting of -100 F the ISO quality with respect to dew point can be brought to Class 1.

3

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

b.Oil Mist – The oil mist content of the compressed air was in the ISO Class 1 to ISO Class 2 range. There are two options to improve the quality of the compressed air with respect to oil mist. The first is to replace the current oil flooded rotary screw air compressors with oil free compressors. The cost to replace all of the current compressors will be in the magnitude of $400,000 - $500,000. The second option that is being used in MD1 assembly is point of use filters. The sample taken at the MD1 assembly area has the highest quality with respect to oil content.

c.Particle Size – The particle size could not be determined by using TRI’s air sample. The total particle concentration was determined to be in the low to almost non-existent range. Once again, the sample taken at MD1 assembly had the lowest particle concentration by using the point of use filters.

4

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

COMPRESSOR ROOM # 1

ANALYSIS RESULTS

Report Number:

234272 - 0

 

Report Date: 10/13/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Oxygen (Volume %)

 

 

 

20.8

 

 

0.5

 

 

Carbon Monoxide (ppmv)

 

 

 

< 1

 

 

1

 

 

Total Gaseous Hydrocarbons including Methane (ppmv)

 

 

22.6

 

 

1

 

 

Methane (ppmv)

 

 

 

2.0

 

 

1

 

 

Total Gaseous Hydrocarbons excluding Methane (ppmv)

 

 

20.6

 

 

1

 

 

Carbon Dioxide (ppmv)

 

 

 

773

 

 

25

 

 

Oil Mist & Particulate (mg/m3)

 

 

 

0.10

 

 

0.01

 

 

Oil Mist (mg/m3)

 

 

 

0.04

 

 

0.01

 

 

Particulate (mg/m3)

 

 

 

0.05

 

 

0.01

 

 

Water (ppmv)

 

 

 

1290

 

 

2

 

 

Water (Dew Point °F)

 

 

 

1

 

 

-95

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF133

A B:

Filter: XP12948MO: 2608 HH: 133

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

Page: 1 of 2

5

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

COMPRESSOR ROOM # 1

ANALYSIS RESULTS

Report Number:

234272 - 0

 

Report Date: 10/13/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Nitrogen (Volume %)

 

 

 

78.2

 

 

0.5

 

 

Halogenated Hydrocarbons (ppmv)

 

 

 

< 1

 

 

1

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF133

A B:

Filter: XP12948MO: 2608 HH: 133

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

The air/gas used in manufacturing processes should be evaluated by a competent technicial individual to determine the appropriate requirements to protect

the safety of the employees and the integrity of the products. It is up to the user of these test results to determine the applicability of the test results to their The presence of particulate matter could cause health problems if used for breathing air.

operations.

Results relate only to items tested. This test report shall not be reproduced except in full, without written approval of TRI Air Testing, Inc.

Page: 2 of 2

End Report

6

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

COMPRESSOR ROOM # 2

ANALYSIS RESULTS

Report Number:

234273 - 0

 

Report Date: 10/13/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Oxygen (Volume %)

 

 

 

20.8

 

 

0.5

 

 

Carbon Monoxide (ppmv)

 

 

 

< 1

 

 

1

 

 

Total Gaseous Hydrocarbons including Methane (ppmv)

 

 

2.7

 

 

1

 

 

Methane (ppmv)

 

 

 

2.0

 

 

1

 

 

Total Gaseous Hydrocarbons excluding Methane (ppmv)

 

 

< 1

 

 

1

 

 

Carbon Dioxide (ppmv)

 

 

 

403

 

 

25

 

 

Oil Mist & Particulate (mg/m3)

 

 

 

0.14

 

 

0.01

 

 

Oil Mist (mg/m3)

 

 

 

0.03

 

 

0.01

 

 

Particulate (mg/m3)

 

 

 

0.11

 

 

0.01

 

 

Water (ppmv)

 

 

 

1165

 

 

2

 

 

Water (Dew Point °F)

 

 

 

- 1

 

 

-95

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF064

A B:

Filter: XP10853MO: 2817 HH: 64

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

Page: 1 of 2

7

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

COMPRESSOR ROOM # 2

ANALYSIS RESULTS

Report Number:

234273 - 0

 

Report Date: 10/13/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Nitrogen (Volume %)

 

 

 

78.1

 

 

0.5

 

 

Halogenated Hydrocarbons (ppmv)

 

 

 

< 1

 

 

1

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF064

A B:

Filter: XP10853MO: 2817 HH: 64

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

The air/gas used in manufacturing processes should be evaluated by a competent technicial individual to determine the appropriate requirements to protect

the safety of the employees and the integrity of the products. It is up to the user of these test results to determine the applicability of the test results to their The presence of particulate matter could cause health problems if used for breathing air.

operations.

Results relate only to items tested. This test report shall not be reproduced except in full, without written approval of TRI Air Testing, Inc.

Page: 2 of 2

End Report

8

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

MD1 NOSE PIECE

ANALYSIS RESULTS

Report Number:

234274 - 0

 

Report Date: 10/10/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Oxygen (Volume %)

 

 

 

20.8

 

 

0.5

 

 

Carbon Monoxide (ppmv)

 

 

 

< 1

 

 

1

 

 

Total Gaseous Hydrocarbons including Methane (ppmv)

 

 

5.1

 

 

1

 

 

Methane (ppmv)

 

 

 

1.9

 

 

1

 

 

Total Gaseous Hydrocarbons excluding Methane (ppmv)

 

 

3.2

 

 

1

 

 

Carbon Dioxide (ppmv)

 

 

 

427

 

 

25

 

 

Oil Mist & Particulate (mg/m3)

 

 

 

< 0.01

 

 

0.01

 

 

Oil Mist (mg/m3)

 

 

 

< 0.01

 

 

0.01

 

 

Particulate (mg/m3)

 

 

 

< 0.01

 

 

0.01

 

 

Water (ppmv)

 

 

 

1373

 

 

2

 

 

Water (Dew Point °F)

 

 

 

2

 

 

-95

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF287

A B:

Filter: XP17640MO: 2747 HH: 287

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

Page: 1 of 2

9

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

MD1 NOSE PIECE

ANALYSIS RESULTS

Report Number:

234274 - 0

 

Report Date: 10/10/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Nitrogen (Volume %)

 

 

 

78.2

 

 

0.5

 

 

Halogenated Hydrocarbons (ppmv)

 

 

 

< 1

 

 

1

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF287

A B:

Filter: XP17640MO: 2747 HH: 287

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

The air/gas used in manufacturing processes should be evaluated by a competent technicial individual to determine the appropriate requirements to protect the safety of the employees and the integrity of the products. It is up to the user of these test results to determine the applicability of the test results to their operations.

Results relate only to items tested. This test report shall not be reproduced except in full, without written approval of TRI Air Testing, Inc.

Page: 2 of 2

End Report

10

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

MD2 ASSEMBLY AREA

ANALYSIS RESULTS

Report Number:

234275 - 0

 

Report Date: 10/10/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Oxygen (Volume %)

 

 

 

20.8

 

 

0.5

 

 

Carbon Monoxide (ppmv)

 

 

 

< 1

 

 

1

 

 

Total Gaseous Hydrocarbons including Methane (ppmv)

 

 

3.0

 

 

1

 

 

Methane (ppmv)

 

 

 

1.8

 

 

1

 

 

Total Gaseous Hydrocarbons excluding Methane (ppmv)

 

 

1.2

 

 

1

 

 

Carbon Dioxide (ppmv)

 

 

 

397

 

 

25

 

 

Oil Mist & Particulate (mg/m3)

 

 

 

< 0.02

 

 

0.02

 

 

Oil Mist (mg/m3)

 

 

 

< 0.02

 

 

0.02

 

 

Particulate (mg/m3)

 

 

 

< 0.02

 

 

0.02

 

 

Water (ppmv)

 

 

 

835

 

 

2

 

 

Water (Dew Point °F)

 

 

 

- 7

 

 

-95

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF153

A B:

Filter: XP16118MO: 2800 HH: 153

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

Page: 1 of 2

11

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

MD2 ASSEMBLY AREA

ANALYSIS RESULTS

Report Number:

234275 - 0

 

Report Date: 10/10/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Nitrogen (Volume %)

 

 

 

78.1

 

 

0.5

 

 

Halogenated Hydrocarbons (ppmv)

 

 

 

< 1

 

 

1

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF153

A B:

Filter: XP16118MO: 2800 HH: 153

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

The air/gas used in manufacturing processes should be evaluated by a competent technicial individual to determine the appropriate requirements to protect the safety of the employees and the integrity of the products. It is up to the user of these test results to determine the applicability of the test results to their operations.

Results relate only to items tested. This test report shall not be reproduced except in full, without written approval of TRI Air Testing, Inc.

Page: 2 of 2

End Report

12

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

COMPRESSOR ROOM # 3

ANALYSIS RESULTS

Report Number:

234276 - 0

 

Report Date: 10/13/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Oxygen (Volume %)

 

 

 

20.8

 

 

0.5

 

 

Carbon Monoxide (ppmv)

 

 

 

< 1

 

 

1

 

 

Total Gaseous Hydrocarbons including Methane (ppmv)

 

 

3.1

 

 

1

 

 

Methane (ppmv)

 

 

 

1.9

 

 

1

 

 

Total Gaseous Hydrocarbons excluding Methane (ppmv)

 

 

1.3

 

 

1

 

 

Carbon Dioxide (ppmv)

 

 

 

397

 

 

25

 

 

Oil Mist & Particulate (mg/m3)

 

 

 

0.08

 

 

0.01

 

 

Oil Mist (mg/m3)

 

 

 

< 0.01

 

 

0.01

 

 

Particulate (mg/m3)

 

 

 

0.08

 

 

0.01

 

 

Water (ppmv)

 

 

 

2216

 

 

2

 

 

Water (Dew Point °F)

 

 

 

11

 

 

-95

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF125

A B:

Filter: XP17644MO: 2778 HH: 125

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

Page: 1 of 2

**Sample Taken in MD1 Assembly area**

13

Alcom Reynosa compressed air system Quality Study

Egnergy

3400 N McColl Suite F11

Mcallen, TX 78501

210-560-6568

TRI Air Testing, Inc.

A Texas Research International Company

1607 N. Cuernavaca Drive, Suite 500 Austin, Texas 78733-1600

(512)263-2101 (800)880-8378 FAX:(512)263-7039 http://www.airtesting.com

Laboratory Report

Compressed Air/Gas Quality Testing

EGNERGY

ATTN SHANE EGNER 19718 RANCH MEADOW SAN ANTONIO, TX 78258

ALCOM

COMPRESSOR ROOM # 3

ANALYSIS RESULTS

Report Number:

234276 - 0

 

Report Date: 10/13/14

Customer No:

D000522 - 1

Air/Gas Source:

OIL FLOODED ROTARY SCREW COMPRESSOR

Order Number:

80412

Air/Gas Sampled From:

AIR

 

 

 

Sample Date:

10/08/14

Compared to Air/Gas Specification:

BASELINE DIRECT PRODUCT CONTACT AIR/GAS TEST

Date Received:

10/09/14

 

 

EVALUATION FILTER WASHED

Date Analyzed:

10/09/14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANALYTE

 

 

 

SOURCE

 

 

REPORTING

 

 

 

 

 

AIR/GAS

 

 

LIMITS*

 

 

 

 

 

 

 

 

 

 

 

 

Nitrogen (Volume %)

 

 

 

78.2

 

 

0.5

 

 

Halogenated Hydrocarbons (ppmv)

 

 

 

< 1

 

 

1

 

 

N/A = Not Applicable

 

 

 

 

 

 

 

 

 

Analyzed By:

ROBERT HOOK RYAN HUFFMAN

 

 

 

 

 

Using:

70SOP-41 REV14 GC: 70-09, 70SOP-36 REV8 BALANCE: 70-03, 70SOP-39 REV1 (TRI AC: BDA)

 

 

Sample Media:

S B: KF125

A B:

Filter: XP17644MO: 2778 HH: 125

 

 

 

 

 

* Reporting Limit is the lowest concentration at which an analyte can be detected in a sample and its concentration can be reported with a reasonable degree of accuracy and precision.

The air/gas used in manufacturing processes should be evaluated by a competent technicial individual to determine the appropriate requirements to protect

the safety of the employees and the integrity of the products. It is up to the user of these test results to determine the applicability of the test results to their The presence of particulate matter could cause health problems if used for breathing air.

operations.

Results relate only to items tested. This test report shall not be reproduced except in full, without written approval of TRI Air Testing, Inc.

Page: 2 of 2

End Report

**Sample Taken in MD1 Assembly area**

14

Alcom Reynosa compressed air system Quality Study